Industrial said:
It hangs on "setup will complete in 27 minutes" and doesn't finish.
No busy light on the HDD and CD. What the hell is going on here?
I tried investigating a couple things.
First, I tested "winnt32 /debug4", to see if any additional
debug information was available. Unfortunately, that only
logs the first copy stage, and the log isn't continued when
the actual install is running. That dumps to winnt32.log.
I also did a clean install (dual boot), in a VM, using three
virtual drives. To bootstrap the install, I pretended to upgrade
from Win98 (used a Win98 VM). Second virtual disk had a copy
of the i386 folder from the CD. That took several tries, before
I got an uncorrupted copy. Third virtual disk, was a blank
for the WinXP install.
I ran "winnt32 /debug4" from an MSDOS window in Windows 98.
Which starts by copying files, and eventually, the usual
installation process begins.
Eventually, it got this far along. There is a five minute wide
window, and the description says Copying Files.
(Networking dialogs ask some questions, then...)
29 minutes Copying files
24 minutes Completing installation
19 minutes Futzing with your Start Menu
You stopped at the 27 minute mark.
So perhaps file copying isn't working properly for some
reason. Like a bad disk, a bad section in the file system
(even though CHKDSK runs earlier in the install). I
haven't a clue (and couldn't figure out a way to check),
exactly what files are being copied at this point. Could
they be networking files ? Who knows...
But you'd think, there would be an error handler.
And an error message. It shouldn't just stop, unless
it froze for some reason.
Now, we actually have two pieces of info to go on.
1) The Clone operation you originally tried, screwed up royally.
2) The "Copying Files" step doesn't seem to be working.
This is slim evidence, but all I can suggest is there
is something wrong with the 320GB disk.
My procedure (amateur home user), would be to
sector by sector copy the 320GB to the 2TB drive.
Why ? So a disk with presumably good sectors could be
used, to repeat the process. I would use a Linux LiveCD.
Use the "dd" command - because I want as much of the
source material copied as possible.
Note - I'm not going to suggest making any corrections
to the MBR

When you copy that way, there will be a
large unallocated section at the end of the disk, but
that's completely irrelevant at this point.
Then, I'd disconnect the 320GB drive, use the 2TB drive,
and repeat the install, and see if I can beat the
27 minute mark. Maybe, the files are bad coming off the
CD, but I would have expected those to be checked earlier
(in part, during the first copy stage). Since I got
stuck part way through the second stage, and had to start
over, one of my INF files didn't seem to get checked until
later. So failures later are possible.
*******
This is a silly question, but I have to ask.
Is the WinXP installer CD, "WinXP Gold" by any chance ?
I don't think the original WinXP CD supports disks larger
than 137GB. It could be, that your C: partition on the
320GB disk, is larger than 137GB, and the install is
choosing to corrupt on a 137GB problem, half way
through the install. You should ideally be using
a slipstreamed SP3 installer CD. Such can be made with
NLite, using the redistributable SP3 file from Microsoft.
http://www.nliteos.com/guide/part1.html
"Integrate a Service Pack" button...
When I bought WinXP, my CD was an SP3, so I was spared
the slipstreaming part. I had to slipstream my Win2K
disc years ago, using SP4 from Microsoft, and at that time
used Autostreamer to do it. But now, NLite is the tool
to use, as I haven't heard Autostreamer mentioned in
some time.
If you're using an SP2 or SP3 disc, then ignore this.
Background info is available here. The minimum SP
level for large disks, is in here, and WinXP SP1
and Win2K SP3 are minimums. WinXP Gold is too old.
I think in my testing, corruption was possible if
the first partition spans the 137GB mark, and you
use an installer CD not meeting the minimum. If the
partition doesn't span 137GB, and other partitions
are past that point, the "high partitions" are just
ignored and not corrupted. Only certain spanning cases
are a real problem. And the corruption can be bad
enough, to not be repairable.
http://web.archive.org/web/20070316080228/http://www.seagate.com/support/kb/disc/tp/137gb.pdf
This is likely a red herring, but I've run out of other
things to suggest. The clone operation probably
wasn't affected by this, as the OS was likely
supporting big disks at the time you did that.
I'm just guessing at the installer CD right now
being too old or something (like, you're using
a different CD than the one you originally installed
with).
It would take way too many coincidences for this
to be the root of the 27 minute problem. But, what
are the odds there's a bad spot in the 320GB drive ?
Paul