Leythos said:
I bought a couple really nice Antec 550W PSU units, they were nice
except for one little flaw - they contain two variable speed fans that
run based on temperature of air flowing through the PSU. I found that
the fans ran around 1100RPM and were unable to keep the system cool, I
opened the cases and setup the fans to run on a fixed +12v and they
run
around 3500RPM and the systems stay a lot cooler now.
I got the Fortron Aurora because of its larger 120mm fan thinking it
would spin slower to keep it quieter. Well, it is quieter than the
prior PSU with an 80mm fan but not as silent as I thought it would be.
It has the potentiometer on the back to let me adjust its minimum fan
speed but a thermocouple dictates the absolute minimum speed and that is
usually higher than what I set with the potentiometer (i.e., the
thermocouple during hot temps overrides what I set when cold), so the
PSU keeps itself cooler despite me trying to reduce the fan speed too
much. I was surprised that the fan got noisy after only about 4 months
and I had to replace it, but sometimes even good-brand products fail.
Since the airflow rate is the same with 2 fans as it is with one fan
(there might be a slight increase), and from what I've read and
discussed with those who actually design power supplies, the second fan
is only there as a backup. Only one fan is really needed to meet the
cooling requirement. That's why in many designs there is one fan that
always spins at a constant speed because it is the backup fan (typically
slower but at the minimum needed for airflow). Should one fan die, the
other fan is the backup to provide the minimum airflow rate. You sure
BOTH fans were thermo-controlled?
I've often found that opening up the case improves cooling, not by
removing the side panel but by replacing drive bay plates with grills
(or drilling them out to make a grill), using ventilated side panels, or
even by leaving off the bottommost card slot blank. Even cleaning up
the interior and orienting the flat cables to be inline with the airflow
will help (a flat ribbon cable perpendicular to the airflow reduces it
due to turbulence). A fan cannot move more air than gets delivered to
it. Turn on a fan and cover with cardboard, and the airflow rate is
zero. Too many times I've seen compact or slick cases whose intake was
too restrictive. I've even seen where reversing a backpanel fan (from
exhaust to intake) would reduce temperatures (CPU and case), often
because of poor positioning of side-panel fans and because the PSU fan
could actually handle a higher airflow rate than it was delivered to it
before. Sometimes experimentation bears out what logic (which is
usually just common lore) says can't happen.