Recently posted that was given a HD that capacity listed by DOS
was very different from what it should be.
http://groups.google.com/group/alt.comp.freeware/browse_thread/th
read/cd4ec287f87df371/0e4f93ac19d4faad?hl=en
After a number of DLs and tests found that the problem is not
Bad Sectors but Partition Table Info.
This has been a Real Learning Experience and I now know a lot
more about Partition Table Errors than ever wanted to.
Am replying to the original post.
Wot a thread!

It's time to take a reality check.
What is being attempted should not be so difficult.
I am surprised that all these weird and wonderful (and usually
ancient) HDD utilities are getting wheeled out. It seems to me that
if the BIOS is working with the HDD then all that is needed should be
this:
(a) wipe the whole MBR including the MPT.
(b) prefereably also wipe all the rest of track 0
(c) if desired ... carry on wiping the whole of the
rest of the hard drive to map out any bad clusters
OR run a surface test tool to address worries that
the hard drive is physically corrupt.
(d) use util to create new partition. (Preferably not
FDISK because it is too crap, uses poor terminology in
messages & prompts and has limits on the size of partition
it can create.)
Many have said to use the manufacturer's utilities and they would be
a first choice. The manufacturer will have a utility or several
utilities to (A) test the drive and most probably to (B) wipe it.
Speaking purely *personally* I would wipe the MBR+MPT using option 4
on MBRWORK from Terabyteunlimited then option 3 and then option 5.
http://www.terabyteunlimited.com/utilities.html
Speaking *personally* again, I would create a new partition with
BootIt using Work With Partitions > Create Partition). I would run
BootIt from a floppy without installing it to HDD and without doing
anything whatsoever involving an EMBR. Don't tell me Bootit is not
freeware because we are looking at a basket-case here and the 30 day
trial is enough for any of this.
http://www.terabyteunlimited.com/bootitng.html
Maybe kenith olson's technique is messing something up. The safe
approach would be a matter of taking these steps:
--------------- STEPS --------------------
Prepare floppy (format it and copy chosen utils to it).
In my own case: prepare one formatted floppy
with MBRWORK copied to it and one floppy by using
the BootIt floppy creator when I run the BootIt
installation program.
Switch off machine at the mains.
Remove connections to original HDD.
Set jumpers on duff HDD.
Connect duff HDD in place of orignal HDD.
Insert prepared bootable floppy with utils.
Make power available to machine once more.
Power up and boot.
Check to see if BIOS picks up duff HDD hardware name correctly.
Arrive at floppy's program. If not see BIOS's boot device sequence.
Run utils to clear HDD as above.
------------- END STEPS ------------------
Don't try a real, genuine low-level format as that may cause real
trouble. It's very unlikely you will get offered a real LL format.
Most "low level formats" are really mid-level formats and that is the
most you may or may not need.
If all this fails then smash open the drive and take out the magnets
to use as playthings.
http://tinyurl.com/f4rbr